Improvements in materials and biomechanical control
Initially, aligners were made from rigid plastics like PET, which, although functional, did not offer the necessary flexibility and comfort for patients. Over time, polyurethane co-polymers were adopted, providing greater elasticity and resilience and therefore allowing for more consistent and gentle forces to move teeth more precisely. Since 2010, the introduction of photopolymerisable materials allowed for even more precise personalisation and improved accuracy in 3D printing, eliminating the need for dental moulds. These materials were more resistant to wear and thus offered greater durability.
Today, aligners are made from high-strength materials that combine elasticity, biocompatibility and greater transparency, improving both the effectiveness of treatment and the patient experience. These advancements have allowed for faster, more personalised treatments in fewer visits to the orthodontist.4
The advanced digital era: Artificial intelligence and remote work
The incorporation of artificial intelligence (AI), especially in aligner therapy, has been a significant change in modern orthodontics. AI has reduced the number of physical appointments by allowing orthodontists to monitor treatment progress remotely. Orthodontists can track patients’ progress, make virtual adjustments and detect issues early, all without the need for frequent visits to the clinic. Additionally, teledentistry has allowed orthodontists to manage multiple cases remotely, optimising their time and reducing in-person visits. This approach has been especially helpful for patients with busy schedules or those living far from the clinic because they can follow their treatment from the comfort of their own homes.
The technology of aligners has transformed orthodontics, enhancing the precision and comfort of treatments. Advances in digitalisation, such as CAD/CAM technologies, including 3D printing, have allowed for faster and more accurate production of custom aligners, reducing the need for physical moulds. Materials have evolved to offer greater elasticity and strength. Moreover, the integration of AI has enabled remote monitoring, optimising treatment time and reducing in-person visits. These advancements have made orthodontic treatment more accessible and convenient for both patients and orthodontists, as well as improved treatment quality and the overall experience.
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